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S-360-xx power supply adapter

Add 4 10-A 2.5x5.5mm jack outputs and a 240V IEC connector with a switch to S-360-5 and S-360-12 AC/DC power supplies.

Finished casing side view Finished casing side view

Bill of materials

Electronic parts

Description Reference Amount
IEC connector with integrated switch DC11.0001.007 1
2.5X5.5mm power connector jack PJ-082BH 4

Mechanical parts

Description Reference Amount Description
40mm M4 steel hex standoff 970400471 5 Between upper plate and lower plate
25mm M4 steel screw - 4 Hold PCB
10mm M4 steel screw - 14 Fix upper plate to hex standoffs (5 screws), fix lower plate to hex standoffs (5 screws), fix power supply to lower plate (4 screws)
16mm M3 steel screw - 4 Fix IEC connector to upper plate
M4 steel nut - 12 Hold PCB
M3 steel nut - 2 Fix IEC connector to upper plate
10mm M4 steel washer - 30 Lock upper plate to hex standoffs (5 washers), lock lower plate to hex standoffs (5 washers), lock power supply to lower plate (4 washers), 4 per PCB screw (16 washers)
M3 steel washer - 2 Lock IEC connector to upper plate

Documentation

The power supply drawing, found here. Power supply drawing

Photo gallery

PCB

Naked PCB top Naked PCB bottom

Assembled PCB top Assembled PCB bottom

Casing plates

Steel plates

Assembly

Screwed PCB

Assembled power supply and PCB

Upper plate with soldered IEC cables

Upper plate isolated IEC side view Upper plate isolated IEC side view

Finished casing top view

Powering a test bench at BayLibre

BayLibre 1 BayLibre 2